Xantrex Technology Welding System jazz 300 User Manual

 
Trademarks and Disclaimer  
Jazz is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex  
Technology Inc. © 2001 Xantrex International. All rights reserved.  
Jazz 300 Owner’s Guide © April 2001 Xantrex International.  
UNLESS SPECIFICALLYAGREED TO IN WRITING, XANTREX TECHNOLOGYINC.  
(“XANTREX”)  
(a) MAKES NO WARRANTYAS TO THE ACCURACY, SUFFICIENCY OR  
SUITABILITY OFANYTECHNICAL OR OTHER INFORMATION PROVIDED IN  
ITS MANUALS OR OTHER DOCUMENTATION.  
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE,  
WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH  
MIGHTARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY  
SUCH INFORMATION WILL BE ENTIRELYAT THE USER’S RISK.  
Contact Information  
Tel: 604.422.8595 or 1.800.670.0707  
Fax: 604.420.1591 or 1.800.994.7828  
Part No. 445-0120-01-01 Revision 2  
 
Contents  
Safety First ꢀ ..........................................................................1  
1 Introduction ........................................................................4  
2 Installation Guidelines..........................................................6  
3 Using the Jazz 300 ..............................................................9  
4 Troubleshooting ................................................................ 16  
5 Limited Warranty (USA and Canada only) .......................................... 20  
6 Out-of-Warranty Service Information ................................... 24  
 
 
Safety First ꢀ  
Incorrect installation or misuse of the Jazz 300 may result in danger to the user or  
hazardous conditions. We urge you to pay special attention to all CAUTION and  
WARNING statements. CAUTION statements identify conditions or practices that  
may result in damage to the Jazz 300 or to other equipment. WARNING statements  
identify conditions that may result in personal injury or loss of life.  
WARNING! Shock hazard. Keep away from children.  
·
The Jazz 300 generates the same potentially lethal AC power as a normal  
household wall outlet. Treat it with the same respect that you would any AC  
outlet.  
·
Do not insert foreign objects into the Jazz 300’s AC outlets, fan or vent  
openings.  
·
·
Do not expose the Jazz 300 to water, rain, snow or spray.  
Do not, under any circumstances, connect the Jazz 300 to utility power AC  
distribution wiring.  
1
 
WARNING! Heated surface.  
·
The Jazz 300’s housing may become uncomfortably warm, reaching 140°F (60°C)  
under extended high power operation. Ensure at least 2 inches (5 cm) of air  
space is maintained on all sides of the Jazz 300. During operation, keep away  
from materials that may be affected by high temperatures.  
WARNING! Explosion hazard.  
·
Do not use the Jazz 300 in the presence of flammable fumes or gases, such as in  
the bilge of a gasoline powered boat, or near propane tanks. Do not use the  
Jazz 300 in an enclosure containing automotive-type, lead-acid batteries. These  
batteries, unlike sealed batteries, vent explosive hydrogen gas, which can be  
ignited by sparks from electrical connections.  
·
When working on electrical equipment always ensure someone is nearby to help  
you in an emergency.  
CAUTION!  
·
·
·
Do not connect live AC power to the Jazz 300’s AC outlets. The inverter will be  
damaged even if it is switched OFF.  
Do not connect any AC load, which has its neutral conductor connected to  
ground, to the Jazz 300.  
Do not expose the Jazz 300 to temperatures exceeding 104°F (40°C).  
2
 
CAUTION! Do not use the Jazz 300 with the following equipment:  
·
·
·
Small battery operated products such as rechargeable flashlights, some  
rechargeable shavers, and night-lights that are plugged directly into an AC  
receptacle to recharge.  
Certain battery chargers for battery packs used in hand powered tools. These  
chargers will have warning labels stating that dangerous voltages are present at  
the charger’s battery terminals.  
Connect Jazz 300 only to batteries with a 12-volt nominal output. A battery with  
6-volt nominal output will not supply enough voltage and a battery with 24-volt  
nominal output will damage the inverter.  
3
 
1 Introduction  
Thank you for purchasing the JazzTM 300 Power Inverter. The Jazz 300 is a compact  
and highly portable power inverter from Xantrex, the leader in the field of high  
frequency inverter design. From the 12-volt outlet in your vehicle or boat, or directly  
from a dedicated 12-volt battery, the Jazz 300 will efficiently and reliably power a  
wide variety of household AC products, such as TVs, computers, VCRs, and many  
more. The Jazz 300 is designed to provide years of trouble-free operation and includes  
automatic safety monitoring circuitry to protect the inverter, and your battery, from  
inadvertent overload conditions.  
Read this guide before installing or using the Jazz 300 and save it for future  
reference.  
4
 
Safety Features  
These advanced safety features are built into the Jazz 300:  
·
·
·
·
·
·
Electronic overload protection with automatic shutdown.  
Built-in internal backup DC fuse provides added safety.  
Low battery voltage warning followed by automatic shutdown.  
High input voltage protection with automatic shutdown.  
Over temperature protection with automatic shutdown.  
Output short circuit protection.  
5
 
2 Installation Guidelines  
Selecting a Suitable Location  
For safe and optimum performance, install the Jazz 300 in a location that isꢀ  
Dry. Do not expose to water drip or spray.  
Cool. Operate only in ambient temperatures between 32°F (0°C) and 104°F  
(40°C). Keep away from furnace heating vents or other heat producing equipment.  
Well ventilated.Allow at least 2 inches (5 cm) clearance above and on all sides  
of the unit for proper cooling.  
Safe. Do not install Jazz 300 in a compartment with batteries or flammable  
liquids, such as gasoline, or explosive vapors.  
Clean and free of dust and dirt. This is especially important if the Jazz  
300 is used in a work environment.  
6
 
Using the DC Cable-Plug  
Due to limitations in the common 12-volt outlet in a vehicle or boat, the Jazz 300  
should only be used to supply AC power to products that require 150 watts (about  
1.3 amps) or less. If your application requires more than 150 watts (but less than 240  
watts continuous) or has a high start-up surge, see Using the DC Cable-Clips.  
1. Attach the ring type connector marked with red to the positive (+) DC terminal  
on the Jazz 300 and attach the ring connector marked with black to the negative (-)  
DC terminal.  
CAUTION! A reverse polarity connection (positive to negative) may  
damage the Jazz 300. Damage caused by a reverse polarity connection is  
not covered under warranty.  
2. Tighten the nut on each DC terminal by hand until it is snug. Do not over tighten.  
3. Insert the plug of this cable into the 12-volt outlet and switch the unit ON. See  
Section 4 if the Jazz 300 does not operate properly after being connected.  
4. When the Jazz 300 is not in use, unplug it from the 12-volt outlet to prevent slight  
discharge of the battery.  
7
 
Using the DC Cable-Clips  
By directly connecting the Jazz 300 to a 12-volt battery with the DC Cable-Clips,  
you can operate products with power requirements up to 240 watts continuous. If  
you want to permanently connect the Jazz 300 to a battery, contact Xantrex customer  
service (see Contact Information).  
1. Follow steps 1 and 2 above (Using the DC Cable-Plug) to attach the ring type  
connectors.  
2. Attach the black negative clip to the negative (-) battery terminal  
3. Attach the red positive clip to the positive (+) battery terminal. Make sure both  
clips are securely connected to the battery terminals, as a loose connection will  
cause excessive voltage drop and may cause the cables to overheat resulting in  
equipment damage or fire.  
4. Switch the Jazz 300 ON. See Section 4 if the Jazz 300 does not operate properly  
after being connected.  
5. When the Jazz 300 is not in use, disconnect the DC Cable-Clips from the  
battery.  
8
 
3 Using the Jazz 300  
The Jazz 300 is capable of continuously powering most 120-volt AC products that  
use 240 watts or less. Its AC output waveform, called “modified-sine wave”, is  
designed to function similarly to the sine wave shape of utility power.  
The power, or “wattage”, rating of AC products is the average power they use. When  
many AC products are first switched on, they initially consume more power than  
their power rating. TVs, monitors, and electric motors are examples of products that  
have high “surge” requirements at start up. Although the Jazz 300 can supply  
momentary surge power as high as 500 watts, occasionally some products rated less  
than 240 watts may exceed its surge capabilities and trigger its safety overload  
shutdown feature. If this problem occurs when attempting to operate several AC  
products at the same time, try first switching on the inverter with all AC products  
switched off, then one by one switch each on, starting with the high surge product  
first.  
9
 
Figure 1 - Features and Accessories  
10  
 
Indicators and Controls (see Figure 1)  
·
Two AC outlets are provided on one end of the Jazz 300. Any combination of  
120-volt AC products with a total continuous power consumption of 240 watts  
or less may be plugged in.  
·
·
·
The ON/OFF switch enables output AC power at the AC outlets when switched  
ON.  
The green POWER light indicates AC power is present at the two AC outlets and  
the Jazz 300 is operating normally.  
The red FAULT light indicates inverter shutdown caused by low or high voltage,  
overload or excessive temperature.  
Inverter Operation  
1. When properly connected to a 12-volt outlet or battery, turning the ON/OFF  
switch ON, will illuminate the green POWER light, and deliver AC power to the  
two outlets.  
2. Plug the AC product(s) you wish to operate into the AC outlet(s) and switch  
them on, one at a time.  
11  
 
3. As the battery charge is used up, battery voltage begins to fall. When the Jazz 300  
senses that the voltage at its DC input has dropped to 10.7 volts, an audible alarm  
sounds. This allows time for computers or other sensitive devices to be shut  
down.  
4. If the audible alarm is ignored, the Jazz 300 will automatically shut down when  
the battery voltage drops to 10.0 volts. This prevents battery damage from  
excessive discharge. After auto shut down, the red FAULT light illuminates.  
IMPORTANT: Vehicle batteries are designed to provide brief periods  
of very high current needed for engine starting. They are not  
intended for constant deep discharge. Regularly operating the Jazz  
300 from a vehicle battery until the low voltage alarm sounds will  
shorten the life of the battery. Consider connecting the Jazz 300 to a  
separate deep discharge type battery if you will be frequently running  
electrical products for extended periods of time.  
5. If an AC product rated higher than 240 watts (or which draws excessive surge  
power) is connected, the Jazz 300 will shut down. The red FAULT light will turn  
on.  
12  
 
6. If the Jazz 300 exceeds a safe operating temperature, due to insufficient ventilation  
or a high temperature environment, it will automatically shut down. The red  
FAULT light will turn on and the audio warning will sound.  
7. Should a defective battery charging system cause the battery voltage to rise to  
dangerously high levels, the Jazz 300 automatically shuts down.  
CAUTION! Although the Jazz 300 incorporates protection  
against over-voltage, it may still be damaged if the input  
voltage exceeds 16 volts.  
8. The cooling fan is designed to operate only when output power is greater than 100  
watts.  
9. In the event of an overload, low battery voltage or overheating, the Jazz 300 will  
automatically shut down (See Section 4).  
13  
 
Battery Operating Time  
Operating time will vary depending on the charge level of the battery, its capacity and  
the power level drawn by the particular AC load. With a typical vehicle battery and a  
100-watt load (such as a small TV), an operating time of 2–3 hours or more can be  
expected.  
When using a vehicle battery as a power source, it is strongly recommended to start  
the vehicle every hour or two to recharge the battery before its capacity drops too  
low. The Jazz 300 can operate while the engine is running, but the normal voltage drop  
that occurs during starting may trigger the Jazz 300’s low voltage shutdown feature.  
Because the Jazz 300 draws less than 0.2 amps with the ON/OFF switch in the ON  
position and with no AC products connected, it has minimal impact on battery  
operating times.  
14  
 
Interference with Electronic Equipment  
Generally, most AC products operate with the Jazz 300 just as they would with  
household AC power. Below is information concerning two possible exceptions.  
Buzzing Sound in Audio Systems and Radios - Some inexpensive stereo  
systems, “boom boxes”, and AM-FM radios have inadequate internal power  
supply filtering and “buzz” slightly when powered by the Jazz 300. Generally, the  
only solution is an audio product with a higher quality filter.  
Television Interference - The Jazz 300 is shielded to minimize its interference  
with TV signals. However, with weak TV signals interference may be visible in the  
form of lines scrolling across the screen. The following should minimize or eliminate  
the problem:  
·
Use an extension cord to increase the distance between the Jazz 300 and the TV,  
antenna and cables.  
·
·
Adjust the orientation of the Jazz 300, television, antenna and cables.  
Maximize TV signal strength by using a better antenna and use shielded antenna cable  
where possible.  
·
Try a different TV. Different models of televisions vary considerably in their  
susceptibility to interference.  
15  
 
4 Troubleshooting  
PROBLEM: AC product will not operate, no inverter lights are ON.  
Possible Cause  
Battery is defective.  
Suggested Remedy  
Check battery and replace if required.  
Inverter has been connected with reverse  
DC input polarity.  
Check connection to battery. Probable  
inverter damage has occurred. Have unit  
repaired (not covered by warranty).  
Check cables and connections. Tighten as  
required.  
Loose cable connections.  
PROBLEM: Inverter will run some small loads, but not larger ones.  
Possible Cause  
Suggested Remedy  
Voltage drop across DC cables.  
Shorten cables or use heavier cables.  
16  
 
PROBLEM: Measured inverter output is too low.  
Possible Cause  
Suggested Remedy  
Standard “average-reading” AC voltmeter  
used to measure output voltage, resulting  
inanapparentreading5to15voltstoolow.  
Inverter’s “modified sine wave” output  
requires “true RMS” voltmeter, such as  
Fluke 87 series multimeter, for accurate  
measurement.  
Battery voltage is too low.  
Recharge battery.  
PROBLEM: Alarm is sounding.  
Possible Cause  
Suggested Remedy  
Low voltage shutdown or thermal  
shutdown has occurred.  
Shorten cables or use heavier cables.  
Recharge battery. Allow unit to cool.  
Improve air circulation around unit. Locate  
unit to a cooler environment. Reduce load  
if continuous operation is required.  
17  
 
PROBLEM: Battery run time is less than expected.  
Possible Cause  
Suggested Remedy  
AC product power consumption is higher  
than rated.  
Use a larger battery to make up for increased  
power requirement.  
Battery is old or defective.  
Replace battery.  
Battery is not being properly charged.  
Many simple chargers are unable to charge  
a battery fully. Replace charger with better  
model such as a TRUECHARGETM smart  
charger.  
Power dissipation in DC cables.  
Use shorter/heavier DC cables.  
18  
 
PROBLEM: AC product will not operate, red FAULT light ON.  
Possible Cause  
Suggested Remedy  
AC product(s) connected are rated at more  
than 240 watts; overload shutdown has  
occurred.  
Use product with a power rating less than  
240 watts (or 120 volts/2.0 amps).  
AC Product is rated less than 240 watts;  
high starting surge has caused overload  
shutdown.  
Product exceeds inverter’s surge capability.  
Use a product with starting surge power  
within the Jazz 300’s capability.  
Battery is discharged (alarm is sounding).  
Recharge battery.  
Jazz 300 has overheated due to poor  
ventilation and has caused over temperature  
shutdown.  
Switch Jazz 300 OFF and allow to cool for  
15 minutes. Clear blocked fan or remove  
objects covering unit. Locate unit to a cooler  
environment. Reduce load if continuous  
operation is required. Restart.  
Input voltage is greater than 15.0 volts.  
Verify charging system is properly regulated  
and battery is 12 volts nominal.  
19  
 
5 Limited Warranty (USA and Canada only)  
What Does This Warranty Cover? Xantrex manufactures its products from parts  
and components that are new or equivalent to new, in accordance with industry  
standard practices. This warranty covers any defects in workmanship or materials.  
How Long Does The Coverage Last? This warranty lasts for 3 months from the  
date of purchase. Implied warranties of merchantability and fitness for a particular  
purpose are limited to 3 months from date of purchase. Some jurisdictions do not  
allow limitations on how long an implied warranty lasts, so the above limitation may  
not apply to you.  
What Does This Warranty Not Cover? This warranty will not apply where the  
product has been misused, neglected, improperly installed, physically damaged or  
altered, either internally or externally, or damaged from improper use or use in an  
unsuitable environment. Xantrex does not warrant uninterrupted operations of its  
products. Xantrex shall not be liable for damages, whether direct, incidental, special,  
or consequential, or economic loss even though caused by the negligence or fault of  
Xantrex. Some jurisdictions do not allow the exclusion or limitation of incidental or  
consequential damages, so the above limitation or exclusion may not apply to you.  
20  
 
What Will Xantrex Do? At its option, Xantrex will repair or replace the defective  
product free of charge. Xantrex will, also at its option, use new and/or reconditioned  
parts made by various manufacturers in performing warranty repair and building  
replacement products. If Xantrex repairs or replaces a product, its warranty term is  
not extended. Xantrex owns all parts removed from repaired products.  
Service During Warranty. In order to qualify for the warranty, dated proof of  
purchase must be provided and the product must not be disassembled or modified  
without prior authorization by Xantrex. If your product requires warranty service,  
please return it to the place of purchase along with a copy of your dated proof of  
purchase. If you are unable to contact your merchant, or the merchant is unable to  
provide service, contact Xantrex directly:  
Phone: 604•422•8595  
1•800•670•0707  
Fax: 604•420•2145  
1•800•994•7828  
21  
 
You must obtain a Return Material Authorization (RMA) number from Xantrex  
before returning a product directly to Xantrex. Do not return a product to Xantrex  
without first obtaining an RMA number. When you contact Xantrex to obtain service,  
be prepared to supply the serial number of your product and its date of purchase as  
well as information about the installation or use of the unit.  
If you are returning a product from the USA or Canada, follow this procedure:  
1. Obtain an RMA number and a shipping address from Xantrex. Product(s)  
returned without an RMAnumber or shipped collect will be refused.  
2. Package the unit safely, preferably using the original packing materials. Include the  
RMA number, a copy of your dated proof of purchase, a return address where the  
repaired unit can be shipped, a contact telephone number, and a brief description  
of the problem.  
3. Ship the unit to the address provided in Step 1, freight prepaid. Obtaining proof  
of delivery is recommended.  
How Other Laws Apply: This warranty gives you specific legal rights, and you may  
also have other rights which vary from jurisdiction to jurisdiction.  
22  
 
For Our Canadian Customers: When used herein “implied warranties of  
merchantability and fitness for a particular purpose” includes all warranties and  
conditions, express or implied, statutory or otherwise, including without limitation  
implied warranties and conditions of merchantability and fitness for a particular  
purpose.  
23  
 
6 Out-Of-Warranty Service Information  
If the warranty period for your Jazz 300 has expired, if the unit was damaged due to  
misuse, incorrect installation or if other conditions of the warranty have not been met,  
or if no dated proof of purchase is available, your unit may be serviced/replaced for a  
minimum flat fee of $35.00 US ($52.50 CDN). To return your Jazz 300 for out of  
warranty service, contact Xantrex customer service for a Return Material  
Authorization (RMA) number and follow the other steps outlined in the section  
“Service During Warranty” above. Options for payment (e.g. credit card or money  
order) will be explained by the customer service representative. In cases where the  
minimum flat fee does not apply (e.g. incomplete units or units with excessive  
damage), an additional fee will be charged. If applicable, you will be contacted by  
customer service once your unit is received. The minimum flat fee is subject to change  
without notice.  
24  
 
7 Specifications  
AC output voltage (nominal)  
DC input voltage range  
110Vac  
10–15 Vdc  
240 W  
Continuous AC output power  
30-minute AC output power  
Maximum AC output surge power  
AC output frequency  
300 W  
500 W  
60 ± 4 Hz  
modified sine wave  
0.20 A  
AC output waveform  
Battery drain with no AC load (at 12V input)  
Efficiency (maximum)  
90%  
Ambient operating temperature range  
32°F–104°F  
0°C–40°C  
25  
 
Low battery alarm trigger point (nominal)  
Low battery shut down point (nominal)  
High battery shut down point (nominal)  
Dimensions (L x W x H)  
10.7 V  
10.0 V  
15 V  
5.1 x 3.7 x 1.9 in  
129 x 94 x 49 mm  
Weight  
1.2 lbs / 550 g  
Specifications subject to change without notice.  
26  
 
27  
 

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