GAS HOBS
ZGF 682
ZGF 692
INSTRUCTION BOOKLET
Please read this instruction booklet before using the appliance
GB
Contents
For the User
For the Installer
Instructions for the Installer
Installation
8
10
12
13
13
15
15
Important Safety Information
Description of the Hob
Operation
2
3
4
5
6
6
7
7
Electrical connections
Wiring Diagram
Maintenance and Cleaning
Something Not Working?
Service and Spare Parts
Customer Care
Fault Finding
Commissioning
Conversion from Natural Gas to LPG
Guarantee Conditions
This appliance complies with the following
E.E.C. Directives:
*
73/23 - 90/683
(Low VoltageDirective);
*
*
*
93/68 (General Directives);
89/336 (Electromagnetical Compatibility Directive);
90/396 (GasAppliances),
and subsequent modifications
Description of the Hob
Model ZGF 682
Model ZGF 692
3
3
2
2
3
3
1
1
4
4
5
5
1. HobTop
2. Auxiliary Burner
3. Semi-rapid Burners
4. Ultra-rapid Triple-crown Burner
5. Control knobs
3
Operation
Hob burners
To light a burner:
)
z
turn the relevant control knob anticlockwise to the
maximum position, then push it down to ignite the
burner;
z
then, check the flame is regular and adjust it as
required.
If you cannot light the flame even after several attempts,
check the "cap" and “crown” (see Fig. 1 - letter A and
B) are in the correct position.
To put the flame out, turn the knob to the symbol z.
When switching on the mains, after installation
or a power cut, it is quite normal for the spark
generator to be activated automatically.
To ensure maximum burner efficiency, you should only
use pots and pans with a flat bottom fitting the size of
the burner used (see table).
Triple-crown Burner
A
B
Burner
minimum
diameter
maximum
diameter
Ultra-rapid
(Triple-crown)
Medium(semi-rapid)
Small (Auxiliary)
180 mm
120 mm
80 mm
260 mm
220 mm
160 mm
C
If you use a saucepan which is smaller than
the recommended size, the flame will spread
beyond the bottom of the vessel, causing the
handle to overheat.
Fig. 1
A - Burner cap
B - Burner crown
C - Ignition electrode
Take care when frying food in hot oil or fat,
as the overheated splashes could easily
ignite.
suitable for model ZGF 682
As soon as a liquid starts boiling, turn down the
flame so that it will barely keep the liquid
simmering.
If the control knobs become difficult to turn, please
contact your local Service Force Centre.
Using the Wok Stand
A wok stand is provided to enable you to use a round
bottomed wok on the hob. The wok stand must only be
used on the front right burner, and should not be used
with any other type of wok or pan.
suitable for model ZGF 692
When fitting the wok stand, ensure the recesses in the
frame fit securely onto the bars of the pan supports, as
shown in the diagrams.
4
Maintenance and Cleaning
Before any maintenance or cleaning can be
carried out, you must DISCONNECT the hob
from the electricity supply.
The hob is best cleaned whilst it is still warm, as spillage
can be removed more easily than if it is left to cool.
The Hob Top
Regularly wipe over the hob top using a soft cloth well
wrung out in warm water to which a little washing up
liquid has been added.Avoid the use of the following:
-
-
household detergent and bleaches;
impregnated pads unsuitable for non-stick
saucepans;
-
-
steel wool pads;
bath/sink stain removers.
Should the hob top become heavily soiled, it is
recommended that a cleaning product such as Hob Brite
or Bar Keepers Friend is used.
Fig. 2
Pan Supports
To keep the pan supports in the correct position, they
are hooked into hinges at the back of the hob.
Model ZGF 682: The pan supports can be lifted
for easier cleaning, as shown in Fig. 2.
To remove the pan supports completely, proceed
as shown in Fig. 3.
Model ZGF 692: The hob has two cast iron pan
supports.
Take care when removing them. They are
heavy and could damage the hob or your
kitchen furniture if you let them fall.
Never turn the pan supports on the hinges, this
could damage them.
Fig. 3
To remove the pan supports completely, proceed
as shown in Fig. 3.
Wash the pan supports using hot soapy water. If
necessary, a paste cleaner or a soap impregnated steel
wool pad can be used with caution.
After cleaning, be sure to wipe dry with a soft cloth.
The Burners
The burner caps and crowns (Fig. 1) can be removed for
cleaning. Wash the burner caps and crowns using hot
soapy water, and remove marks with a mild paste cleaner.
A well moistened soap impregnated steel wool pad can
be used with caution, if the marks are particularly difficult
to remove.After cleaning, be sure to wipe dry with a soft
cloth.
Ignition electrode
The electric ignition is obtained through a ceramic
"electrode" and a metal electrode (Fig. 1 - letter C). Keep
these components very clean, to avoid lighting difficulties,
and check that the burner crown holes are not
obstructed.
5
Something Not Working?
If the hob is not working correctly, please carry out the following checks before contacting your local Service Force
Centre.
IMPORTANT: If you call out an engineer to a fault listed below, or to repair a fault caused by incorrect use or installation,
a charge will be made even if the appliance is under guarantee.
SYMPTOM
SOLUTION
„ There is no spark when lighting the gas
‹ Check that the unit is plugged in and the electrical
supply is switched on
‹ Check that the RCCB has not tripped (if fitted)
‹ Check the mains fuse has not blown
‹ Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
„ The gas ring burns unevenly
‹ Check the main jet is not blocked and the burner
crown is clear of food particles.
‹ Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
Service and Spare Parts
In the event of your appliance requiring service, or if you
wish to purchase spare parts, please contact your local
Service Force Centre by telephoning:
When you contact the Service Force Centre you will need
to give the following details:
1. Your name, address and post code
2. Your telephone number
3. Clear and concise details of the fault
4. The model and serial number of the appliance (found
on the rating plate)
0870 5 929929
Your telephone call will be automatically routed to the
Service Force Centre covering your post code area.
5. The purchase date
For the address of your local Service Force Centre and
further information about Service Force, please visit the
Please note that a valid purchase receipt or
guarantee documentation is required for in-
guarantee service calls.
Before calling out an engineer, please ensure you have
read the details under the heading “Something Not
Working.”
For Customer Service in the Republic of Ireland please
contact us at the address below:
Zanussi-Electrolux
Electrolux Group (Irl) Ltd
Long Mile Road
Dublin 12
Republic of Ireland
Tel: +353 (0) 1 4090 751
Email: [email protected]
6
Customer Care Department
For general enquiries concerning your Zanussi appliance
or for further information on Zanussi products, please
contact our Customer Care Department by letter or
telephone at the address below or visit our website at
Customer Care Department
Zanussi
55-77 High Street
Slough
Berkshire
SL1 1DZ
08705 727727 (*)
* calls to this number may be recorded for training purposes.
Guarantee Conditions
Zanussi Guarantee conditions
*
Appliances found to be in use within a commercial
or similar environment, plus those which are the
subject to rental agreements.
Products of Zanussi manufacture which are not
marketed by Zanussi.
We, Zanussi, undertake that if, within 24 months of the
date of the purchase, this Zanussi appliance or any part
thereof is proved to be defective by any reason only of
faulty workmanship or materials, we will, at our option,
repair or replace the same FREE OFANY CHARGE for
labour, materials or carriage on condition that:
*
EuropeanGuarantee
*
*
*
The appliance has been correctly installed and used
only on the gas and electricity supply stated on the
rating plate.
The appliance has been used for normal domestic
purpose only, and in accordance with the
manufacturer's instructions.
The appliance has not been serviced, maintained,
repaired, taken apart or tampered with by any person
not authorised by us.
If you should move to another country within Europe then
your guarantee moves with you to your new home
subject to the following qualifications:
*
The guarantee starts from the date you first
purchased your product.
*
The guarantee is for the same period and to the same
extent for labour and parts as exist in the new country
of use for this brand or range of products.
This guarantee relates to you and cannot be
transferred to another user.
Your new home is within the European Community
(EC) or European Free Trade Area.
The product is installed and used in accordance with
our instructions and is only used domestically, i.e. a
normal household
*
*
*
*
*
*
All service work under this guarantee must be
undertaken by a Zanussi Service Centre.
Any appliance or defective part replaced shall
become the Company's property.
This guarantee is in addition to your statutory and
other legal rights.
Home visits are made between 8.30am and 5.30pm
Monday to Friday. Visits may be available outside these
hours, in which case a premium will be charged.
*
The product is installed taking into account
regulations in your new country.
Before you move, please contact your nearest Customer
Care centre, listed below, to give them details of your
new home. They will then ensure that the local Service
Organisation is aware of your move and able to look after
you and your appliances.
Exclusions
This guarantee does not cover:
*
Damage or calls resulting from transportation,
improper use or neglect, the replacement of any light
bulbs or removable parts of glass or plastic.
Costs incurred for calls to put right an appliance
which is improperly installed or calls to appliance
outside the United Kingdom.
France
Germany
Italy
Senlis
+33 (0) 3 44 62 29 29
+49 (0) 800 234 7378
+39 (0) 0434 39 4700
+46 (0) 8 672 53 90
+44 (0) 1753 219897
*
Nürnberg
Pordenone
Stockholm
Slough
Sweden
UK
7
Instructions for the Installer
Engineers technical data
Rear Left Burner
Heat Input
(semi-rapid)
2.0 kW (6824 BTU/HR)
Overall dimensions
Width:
Depth:
580 mm.
510 mm.
Front Left Burner
(auxiliary)
Heat Input
1.0 kW (3412 BTU/HR)
Cut out dimensions
Rear Right Burner
Heat Input
(semi-rapid)
2.0 kW (6824 BTU/HR)
Width:
Depth:
560 mm.
480 mm.
Front Right Burner:
Heat Input
(Ultra-rapid Triple-crown)
Supply connections
4.0 kW (13652 BTU/HR)
Gas:
RC 1/2 inch (1/2 inch male) Rear right hand corner
Electric:
230-240V 50Hz supply, 3 core flexible cable with non
rewireable plug fitted with a 3 amp cartridge fuse.
BURNER
ULTRA-RAPID
(triple crown)
SEMI-RAPID
(medium)
AUXILIARY
(small)
POSITION
MAX
MIN
MAX
MIN
MAX
MIN
NOMINALTHERMAL
POWER
NOMINALFLOW
RATE
kW
4.0
1.2
2.0
0.45
1.0
0.095
70
0.33
0.031
Adjust.
m3/h 0.381 0.114 0.190 0.043
NOZZLEREFERENCE
1/100mm
146 Adjust.
96
Adjust.
NOMINALTHERMAL
POWER
kW
4.0
1.2
2.0
0.45
1.0
0.33
NOMINALFLOW
RATE
g/h
288
98
86
56
144
71
32
32
72
50
24
28
NOZZLEREFERENCE
1/100mm
Burner
Dia. Tap By-pass
1/100 mm
APPLIANCE CLASS:
3
APPLIANCE CATEGORY:
II2H3+
Auxiliary
28
32
Semi-rapid
APPLIANCE GAS SUPPLY:Natural gas G20 / 20mbar
Ultra-rapid(triple-crown) 56
Aerationadjustmentnone
8
Important safety requirements
This hob must be installed in accordance with the Gas
Safety (Installation and Use) Regulations (Current Edition)
Location
The hob may be located in a kitchen, a kitchen/diner or
and the IEE Wiring Regulations (Current Edition).
bed sitting room, but not in a bathroom, shower room or
garage.
Before making the cut out in the worktop ensure that
there is a minimum distance of 55 mm between the rear
edge of the hob and the wall.
A minimum distance of 100 mm must be left between
the side edges of the hob and any adjacent cabinets or
walls.
The minimum distance combustible material can be fitted
above the hob in line with the edges of the hob is 400
mm. If it is fitted below 400 mm a space of 50 mm must
be allowed from the edges of the hob.
Provision for ventilation
Detailed recommendations are contained in the following
British Standards Codes Of Practice: B.S. 6172/ B.S.
5440, Part 2 and B.S. 6891 Current Editions.
The hob should not be installed in a bed sitting room
with a volume of less than 20 m3. If it is installed in a
room of volume less than 5 m3 an air vent of effective
area of 110 cm2 is required. If it is installed in a room of
volume between 5 m3 and 10 m3 an air vent of effective
area of 50 cm2 is required, while if the volume exceeds
11 m3 no air vent is required.
The minimum distance combustible material can be fitted
directly above the hob is 700 mm.
However, if the room has a door which opens directly to
the outside no air vent is required even if the volume is
between 5 m3 and 11 m3.
If there are other fuel burning appliances in the same
room, B.S. 5440 Part 2 Current Edition, should be
consulted to determine the requisite air vent
requirements.
ICLEARANCESREQUIRED
WHEN FITTING THE HOB
CLEARANCESREQUIRED
WHEN FITTING THE HOB
WITHOUTACOOKERHOODABOVE
WITHACOOKERHOODABOVE
700mm
FO 0812
FO 0813
9
Installation
IMPORTANT: This hob must be installed by a
competent person to the relevant Gas Standards.
Please, ensure that, once the hob is installed, it
is easily accessible for the engineer in the event
of a breakdown.
WHEN THE HOB IS FIRST INSTALLED
Once the hob has been installed, it is important to
remove any protective materials, which were put
on in the factory.
Any gas installation must be carried out by a
competent person.
The manufacturer will not accept liability, should
the above instructions or any of the other safety
instructions incorporated in this book be ignored.
On the end of the shaft, which includes the GJ 1/2"
threaded elbow, adjustment is fixed so that the washer
is fitted between the components as shown in the
diagram. Screw the parts together without using
excessive force.
Gas Connection
Connection to the gas supply should be with either rigid
or semi-rigid pipe, i.e. steel or copper.
The connection should be suitable for connecting to RC
1/2 (1/2 BSP male thread).
FO 0264
When the final connection has been made, it is essential
that a thorough leak test is carried out on the hob and
installation.
Ensure that the main connection pipe does not exert
any strain on the hob.
A) End of shaft with nut
B) Washer
C) Elbow
It is important to install the elbow correctly, with
the shoulder on the end of the thread, fitted to the
hob connecting pipe.
Failure to ensure the correct assembly will cause
leakage of gas.
Cut Out Size
The dimensions of the cut-out are given in the diagram.
Rectangular cut-out size for hob
FO 2038
100
Dimensions are given in mm.
10
Building In
Building over a cupboard or
drawer
If the hob is to be installed above a cupboard or drawer it
will be necessary to fit a heat resistant board below the
base of the hob on the underside of the work surface.
It is also recommended to carry out the electrical
connection to the hob as shown in diagrams 1 and 2.
2
1
3
FO 2564
FO 2044
FO 0763
Dimensions are given in mm.
Building over a kitchen unit with
door
Proper arrangements must be taken in designing the
furniture unit, in order to avoid any contact with the bottom
of the hob which can be heated when it is operated. The
recommended solution is shown in diagram 3.
The panel fitted under the hob ("a") should be easily
removable to allow easy access if technical assistance
is needed. The space behind the kitchen unit ("b") can
be used for connections.
Fitting the Hob into the worktop
Carry out the building in of the hob as follows:
)
•
place the seals supplied with the hob on the side
edges of the cut out and at 8 mm from the front and
rear edges, as shown in the diagram, taking care
that the seals meet without overlapping;
place the hob in the cut out, taking care that it is
centred;
fix the hob with the relevant fixing clamps and screws,
as shown in the diagram. When the screws have been
tightened, the excess seal can be removed.
•
•
Seal
a
The edge of the hob forms a double seal which prevents
the ingress of liquids.
FO 0199
11
Electrical connections
Any electrical work required to install this hob
Permanent Connection
should be carried out by a qualified electrician or
competent person, in accordance with the current
regulations.
In the case of a permanent connection, it is necessary
that you install a double pole switch between the hob
and the electricity supply (mains), with a minimum gap
of 3 mm. between the switch contacts and of a type
suitable for the required load in compliance with the
current electric regulations.
THIS HOB MUST BE EARTHED.
The manufacturer declines any liability should these
safety measures not be observed.
The switch must not break the yellow and green earth
cable at any point.
This hob is designed to be connected to a 230-240V 50Hz
AC electrical supply.
Before switching on, make sure the electricity supply
voltage is the same as that indicated on the hob rating
plate. The rating plate is located on the bottom of the
hob. A copy is attached on the back cover of this book.
Ensure that the hob supply cord does not
come into contact with surfaces with
temperatures higher than 50 deg. C.
The hob is supplied with a 3 core flexible supply cord
incorporating a 3amp plug fitted. In the event of having to
change the fuse, a 3ampASTAapproved (BS 1362) fuse
must be used.
Should the plug need to be replaced for any reason, the
wires in the mains lead are coloured in accordance with
the following code:
Green and Yellow - Earth
Blue
Brown
- Neutral
- Live
— Connect the green and yellow (earth) wire to
the terminal in the plug which is marked with
)
the letter 'E' or the earth symbol
green and yellow.
or coloured
— Connect the blue (neutral) wire to the terminal
in the plug which is marked with the letter 'N'
or coloured black.
— Connect the brown (live) wire to the terminal in
the plug which is marked with the letter 'L' or
coloured red.
FO 0390
Upon completion there must be no cut, or stray strands
of wire present and the cord clamp must be secure over
the outer sheath.
A cut off plug inserted into a 13 amp socket is
a serious safety (shock) hazard. Ensure that
the cut off plug is disposed of safely.
12
Wiring Diagram
N
1. TAPS IGNITOR SWITCHES
2. IGNITOR UNIT
1
2
3
4
220
240
0
2
1
L
Fault Finding
Preliminary Electrical Systems Check
SOCKET
PLUG (with cover removed)
(face view)
Earth Wire
Green/Yellow
( )
( )
E
Blue
Brown
Green
Yellow
START
Neutral Wire
Blue
Isolate appliance
and carry out:
A: Earth Continuity
check.
N
L
Blue
Green
Yellow
Brown
Carry out:
D: Resistance to
Earth check.
Electricity supply
should now be
satisfactory.
YES
NO
Carry out:
C: Polarity check.
A. EARTH CONTINUITY CHECK - Appliance must
be electrically disconnected - meter set on Ω (Ohms)
x 1 scale and adjust zero if necessary.
Has inlet fuse blown?
a) Test leads from any appliance earth point to earth
pin on plug. Resistance should be less than 0.1 Ω
(Ohm), check all earth wires for continuity and all
contacts are clean and tight.
YES
NO
B. INSULATION CHECK - Appliance electrically
disconnected, all switches ON.
Inlet wiring
faulty.
Rectify any
fault.
a) meter set on Ω (Ohms) x 1 scale.
Test leads from Lto N in appliance terminal block.
If meter reads «0» then there is a short circuit.
b) meter set on Ω (Ohm) x 100 scale.
Repeat test with leads from L to E. If meter reads
less than ∞ (infinity) there is a fault.
NOTE - Should it be found that the fuse has failed but
no fault is indicated - a detailed continuity check (i.e.
by disconnecting and checking each component) is
required to trace the faulty component.
It is possible that a fault could occur as a result of
local burning/arcing but no fault could be found under
test. However a detailed visual inspection should reveal
evidence of burning around the fault.
Isolate appliance and
carry out:
B: Insulation check.
Rectify any fault
including replacing
fuses as necessary.
13
Ignition System / Gas Ignition
YES
Check gas supply at
burner
Ignitor does not spark
NO
Check plug top fuse
and
Light burner manually
replace if necessary
Check by pass
simmer
Check polarity and
earth continuity of
supply point
Check position of the
electrode
Check earth continuity
of appliance
Check continuity from the tip
of each electrode to the
terminals 1 to 4 on the ignitor
unit
Check fitting of burners
Check continuity from 'N' on the
mains connector block and "O" on
the ignitor unit
Check for breaks in the
insulation
of the HT leads
Check continuity from 'L' on the
mains connector block and the
taps ignition switches
Check continuity from ignition
switches connector to ignitor unit
Change the taps
ignition switches
Change the ignitor unit
14
Commissioning
When the hob has been fully installed it will be necessary
to check the minimum flame setting. To do this, follow
the procedure below.
-
-
Turn the gas tap to the MAX position and ignite.
Set the gas tap to the MIN flame position then turn
the control knob from MIN to MAX several times. If
the flame is unstable or is extinguished follow the
procedure below.
Procedure:
)
-
-
Re-ignite the burner and set to MIN.
Remove the control knob and use a thin bladed
screwdriver to turn the adjustment screw until the
flame is steady and does not extinguish, when the
knob is turned from MIN to MAX.
-
-
The adjustment screw may be located at the centre
of the gas tap control shaft or on the gas tap body,
left of the control shaft or below (see diagram).
Repeat the adjustment procedure for all burners.
Pressure Testing
)
-
Remove left hand pan support and front left burner
cap and crown.
Adjustment
screw
-
-
Fit manometer tube over the injector.
Turn on the burner gas supply and ignite another
burner.
-
-
The pressure reading should be nominally 20mbar
and must be between 17 mbar and 25mbar.
Turn off the burner supplies.
Conversion from Natural Gas to LPG
IMPORTANT
•
With the aid of a 7mm box spanner the burner injectors
can then be unscrewed and replaced by the
appropriate LPG injectors.
The replacement/conversion of the gas hob should only
be undertaken by a competent person.
It is important to note that this model is designed for use
with natural gas but can be converted for use with butane
or propane gas providing the correct injectors are fitted
and the gas rate is adjusted to suit.
To adjust the gas rate
With the aid of a thin bladed screwdriver completely
tighten down the by pass adjustment screw, which is
located down the centre of the gas tap control shaft.
Upon completion stick the replacement rating plate on
the under side of the hob.
Method
•
•
•
Ensure that the gas taps are in the 'OFF' position
Isolate the hob from the electrical supply
Remove all pan supports, burner caps, rings, crowns
and control knobs.
15
CUSTOMER CARE
Zanussi
55-77 High Street
Slough
Berkshire, SL1 1DZ
Tel: 08705 727727
© Electrolux plc 2003
From the Electrolux Group. The world’s No.1 choice.
The Electrolux Group is the world’s largest producer of powered appliances for kitchen, cleaning and outdoor use. More than
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lawn mowers) are sold each year to a value of approx. USD 14 billion in more than 150 countries around the world.
35670-9506
01/05
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